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Value Ingredients

Backward Integration – IPM

At Value Ingredients, our backward integration model allows us to maintain complete control over sourcing, quality, and sustainability, ensuring that every spice ingredient we produce meets the highest international standards.

Integrated Pest Management (IPM) Programmes!

We have a strong backward integration programme with the objective of offering a fully traceable and sustainable ingredients to the global food industry. Our team of qualified agronomists in consultation with some of the premier agricultural research universities in India have developed detailed package of practices for organic spice cultivation as well as spice cultivation using Integrated Pest Management (IPM) programmes.

Key highlights of our backward integration programme are as below:

Organic Spice Programme: We work with more than 150 turmeric/Ginger/Pepper farmers to offer certified organic spices meeting NPOP/NOP/EU organic standards. The products we offer are traceable right upto the farm level using our cloud based sourcing app.

IPM Programme
Digitized supply chain for pesticide residue guaranteed chillies( IPM )

❖ Red Pepper/Chillies/Cumin/Ginger meeting USFDA/EU/Australian norms on pesticide residues/Aflatoxins

❖ Sustainable farming model incorporating IPM practices/Organic cultivation

❖ Farmer welfare with 5-7% higher price realization for the farmers

❖ Farmer ROI improvement through reduction in cost of cultivation because of lesser chemical usage/sprayings etc.

❖ Farmer engagement through continuous training and education

❖ Transparent supply chain with full online traceability from delivery back to the farm, full visibility of agronomic practices, inputs used with pictures of operations and price realization at the farm level

❖ 1000 plus farmers under an IPM ( Integrated Pest Management) based contract cultivation programme

❖ 4 locations across Karnataka, Andhra Pradesh and Telengana in India

❖ 2000 Acres under cultivation, expected yield of 4000-4500 MT for 2020 season

❖ Field team of 1 programme manager, 4 field assistants

❖ Agronomic support with implementation of package of practices created by Industry experts from Tamil Nadu Agriculture university

❖ Controlled Post Harvest processing to prevent aflatoxin and mould formation

❖ Multiple rounds of testing to ensure compliance with EU/USFDA/Australian norms on pesticide residues

IPM Concepts Used In Farming and Key Pillars of IPM Programme :

Sustainability

Farmer Welfare

Consumer Health

❖ Chillies you buy from us can be traced right back upto the farm where it was grown along with full history and pictures of agronomic practices implemented while growing the Chillies. Our cloud based sourcing app lets you have full transparency on the chillies you buy from us

❖ Start with our lot number or QR Code and access full crop history and traceability of the lot online at our cloud based sourcing app.

( Not practiced in organic, used only for IPM programmes)

❖ Very limited usage of chemical pesticides, used as absolute last resort, only contact pesticides used, no systemic pesticides are used in the programme

❖ Carefully selected list of approved chemicals which
• Have very short half life periods, they degrade and decompose fast
• Which cause the least harm to beneficial insects
• Which have higher MRLs prescribed as per EU/USFDA norms etc.

❖ Pesticide holidays after fruiting

❖ Traditional method- Sun drying on the ground, aflatoxin risk is very high

❖ Drying on clean dis infected tarpaulins, aflatoxin risk reduced

❖ Established drying protocol covering thickness, overturn schedule, moisture test using field kits helps eliminate aflatoxin and ochratoxin risks

❖ Material is tested and approved for compliance with EU/US MRLS for pesticide residues and moved to cold store on approval

❖ Temperature of 5-8 degrees maintained at cold store

❖ Material tested again before crushing/grinding

❖ No child labour in the farm operations

❖ Farmers receive 5-8 percent premium over regular market prices

❖ Farmer profitability is higher due to lower cost of inputs,

❖ Inputs are bought bulk with price discounts and distributed to farmers

❖ Chemical usage reduced by 80% compared to traditional farming of chillies

❖ Yield levels maintained close to yield realised using conventional farming techniques

❖ Safer and cleaner food for consumers

Our Promise

❖ Chillies/Cumin/Turmeric/Ginger meeting USFDA/EU/Australian/FSSAI norms on pesticide residues/Aflatoxins and Certified organic Chillies meeting NPOP/NOP/EU guidelines

❖ Fully Integrated supply chain from Farming – Processing- Shipment and delivery

❖ Sustainable farming model incorporating reduced or Zero usage of chemicals

❖ Farmer welfare with 7-10% price premium for Pesticide free ( IPM) and upto 25% higher price realization for Organic spices

❖ Transparent supply chain with full online traceability from delivery back to the farm, full visibility of agronomic practices, inputs used with pictures of operations and price realization at the farm level

BI Programs

Programme Highlights

5000 plus farmers under our contract cultivation programmes

10,000 plus Acres under cultivation

Field team of 2 programme managers, 15 field assistants

Concepts used in Backward Integration (BI)

IPM allows controlled use of specially selected chemicals Organic farms- no chemicals are allowed

Key Pillars of our farmer programmes

❖ Sustainability

❖ Farmer Welfare

❖ Consumer Health

Bi weekly visit and technical supervision by VIPL Field assistant
IBM Weather data, forecast shared with farmers for planning of activities
Inputs provided through direct sourcing from
Vendors
Monthly training to farmers on POP, Latest agronomic practices and post harvest practices

Key Elements of BI Programme

Mechanical Control of Pests

Collection and destruction of Eggs/Larvae/Grub
Removal of damaged shoots, leaves and fruits
Sticky traps/glue pads/Yellow pan traps
Pheromone Traps
Marigold as trap crop for Helicoverpa

Weed removal
continuously

Key Elements of BI Programmes

Soil Analysis

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Determine Nutrient requirement and prepare a plan in package of practices to address nutrient deficiencies, improve fertiliser usage efficiency

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Identify pollutants or chemical growth inhibitors and plan corrective actions

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Helps in formulating best management practices including weeding cycle, irrigation plans, sowing time, tillage plan etc..

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Prevents over fertilisation and thus limit damage to environment

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Maintain appropriate PH conducive to Chilly growth

Key Elements of IPM Programme

Biological Control of Pests

Bio Pesticides

❖ HaNPV@250LE
❖ Bacillus Thuringiensis @ 200 to 400 gm per acre
for Lepidopteran pests
❖ Seed treatment with Trichoderma
❖ Verticilium licani for sucking pests
❖ Metarhizium anisopliae for root grubs

Natural Pesticides

❖ Neem cake
❖ Neem oil
❖ Tobacco solution
❖ NSKE ( Neem seed kernal Extract) Spray at early
stage

Organic formulations like Jeevamrutham